Round Corner Rectangular Expansion Joint


Improves Performance in High Temperature Service at Duke Power


Rectangular metal expansion joints are preferred by many in high temperature service. However, the problems inherent in rectangular expansion joints are magnified at high temperature.

Most rectangular metal expansion joints are made with some type of hand welded miter corner design. The miter can be a camera corner design, a single miter design or a double miter. All of these concepts result in a stress riser at the corner weld seam. In a fatigue test, the corner of a rectangular metal bellows will be the first point of failure. At high temperatures, the impact of a stress riser is amplified.

The round corner rectangular metal expansion joints that Senior Flexonics Pathway produces for Duke Power do not contain a miter weld. Any longitudinal welds made in the corner section are made on a flat bed welder in the tube state before the corner is formed. By eliminating the stress riser in the corner, the fatigue life is increased by a factor of 6 over a miter corner design.

For information, contact Senior Flexonics Pathway.